How Are Office Chairs Made? Research & Development

How Are Office Chairs Made? We discuss research and development, the 10 types of chairs, and the wild amount of customization today sitters are presented with.

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How Are Office Chairs Made

Research & Development

Different Types of Office Chairs

What Materials Make Up An Office Chair?

Office Chairs | How Its Made

We sit on them every day, but few have taken the time to find out how they’re made. What goes where? Constructing the parts of an office chair.

Seat Base

The base of the chair is of bent 14-gauge steel tubing that is welded together with flexible support springs. This is followed by being the insulation of usually a foam and then sowing on the chosen upholstery material.

Back Seat

The seat’s back is constructed similarly to the seat base. After they make the skeleton frame, a chipboard panel gets encased with foam. Followed by the covering with chosen upholstery material.

After they complete upholstery, the seat base gets connected and screwed with its hydrophilic cylinder mechanism. They require this to get height change feature.

The pneumatic cylinder attaches to the bottom of hydrophilic cylinder mechanism and connects to the aluminum base.

Casters

There are 5 wheels on an office chair, each caster made of two smaller wheels attached in the center by a metal rod. This is covered by a plastic shell that attaches to swivel mechanism.

Armrests

These are the last feature to attach to an office chair, mostly because it would get in the way during the assembly process. This feature is also not for everyone and in circumstances can be omitted compared to the rest of the chair’s features.

Headrest

Sometimes they not even included in certain office chairs. Reason being is that the headrest on a chair can sometimes encourage improper posture for people are on the fringes of the chair preferential height, this makes long term sitting uncomfortable.

Ergonomics is part art & part science, it designs things to fit people instead of asking people to fit things.

Some chair companies put too much into the art and too little science into their products. Over the past couple decades there have been three reported cases of office chairs exploding!

Office Chairs | Research & Development

Chair historians use the creation of Bill Stumpf’s “Ergo by Herman Miller” in 1976 as the start of modern explorations into comfort. From that moment office chairs became the forefront of ergonomic innovation.

Steelcase is another industry leader that continues to lead the way in ergonomic furniture research. One study they conducted was recording the health impact from sitting in the Steelcase Leap Chair.

The results showed that using the Leap Chair in combination with health training groups showed significant improvements in work productivity and overall health.
In terms of productivity, Public Sector Companies saw 17.8% increase & Private Sector Companies saw 8.3% increase.

In a year-long study people who received the Leap chair and office ergonomics training achieved up to a 17.8% increase in productivity.
Steelcase 360 Research Team

The resources needed to create top tier ergonomic office chairs such as the Ergo by Herman Mill or the Steelcase Leap don’t come cheap. These companies spend years and tens of millions of dollars on a single product.

This is just the case for Steelcase and their flagship sitter –The Leap Chair. Which burned through $35 million in R&D, partook in 11 academic case studies, and took just under 5 years of development to get to the market.

They focus current research of ergonomics on seating on the bio mechanics of sitting—Things like the posture and positioning of the pelvis and spine.

The contraction of sitting muscles and their pressure distributions is also being studied.

The latest findings help us understand that sitting is a dynamic activity and changes from person to person. Studying individuals in their natural work environment is the best way to gain insight.

Tackling sedentary sitting and its risk factors have been a primary focus within ergonomic studies. Unfortunately, the research of sitting with comfort and discomfort are not completely solved yet.

Reason being that most people rest in one to two sitting portions.

Erect Posture (Sitting Up Straight)
Forward Leaning Task posture (As If You Were Writing)

The issue with using so few sitting styles is that in actual life, we often change positions.

The Future of Ergonomic Office Sitting

There are a few issues that need to an addressing to the future designers of workstations and office furniture.

Start the design process with cognitive ergonomics before physical ergonomics. Thoughtful design like easy access to control levers.
Support the widest variety of diverse work activities.
Incorporating “Smart Materials” like Nano-fibers that are stronger than conventional mesh.
Environmentally Friendly Manufacturing Practices.

These demands are being met by a few of the luxury brands within the furniture industry. One of them being David Hugh and their Elysium Chair. This chair is easily adjustable using bodily movements! However, its price tag is something sitting down before hearing.

wearable chairs supporting works from factories, labs, and assembly lines

The chairless chair is something you can lean on because it locks in place. These mechanized pairs of pants serve as a splint for legs that any weary standing person can wear at all times.

10 Different Types of Office Chairs

Ten Types of Office Chairs, How They Are Best Used, & Who Should Try Them.

As we discussed above, office chairs can get pretty niche. There are so many ways to sit and choosing your chair wisely will be the difference between maintaining a healthy posture.

Chair Type	Use Case
Big & Tall	For larger sitters that stand over 6” 2’ Feet and 250 lbs.
Conference	Designed for conference rooms, usually 2D armrest that are not removable & inferior lumbar support.
Drafting	For specific use cases like architechs or booth operators. They design these chairs to be used with a standing desk.
Ergonomic	Designed the chair to form with the persons posture. These chairs are more customizable and support healthy sitting habits.
Excecutive	Usually is more expensive and are most of time only available in leather.These. chairs support the full spectrum of ergonomic features.
Guests	Most commonly found in waiting rooms, AVOID using them for your workstation.
Kneeling Ergonomic	For specific use cases like chronic back pain sufferers.
Standing Stool	For specific use cases like medium to short term sitting.
Petite	For smaller sitters that stand under 5",7' and 175 lbs.
Task	For specific use cases like medium to short term sitting.

This data was gathered from Amazon, Walmart, & eBay Market Places.*

Out Of The 10 Types Of Office Chairs, Which Is Best For Standing Desk?

Drafting Chair or Standing Stool?
This question is very subjective to your workstation and working habits. In my situation, a casting chair would best fit my needs because it’s equipped with back support and leg rest.

We dove deep into the difference between standing and sitting desk and the best practices around both workstations.

The Different Types of Upholstery (Materials) Used To Cover An Office Chair

There are several types of materials available when designing an office chair. Every material has their “Likes & Yikes” and below are a few comparisons between them.

Fabric

This material could irritate some sitters skin, but it is both cleanable & breathable. Compared to other materials, Fabric does not age well and the seat cushion will break down over the life cycle faster.

Mesh

Mesh office chairs are ergonomic. This material has become the industry standard for office chairs.

Over time, mesh flattens out and offers little to no support. Similar to fabric, mesh is also breathable and leaves a small percentage of sitters with itchy backs.

Leather

Usually faux leather, but more expensive chairs are leather. Most Large & Tall Office chairs are types of these leathers because they maintain their integrity and are easier to clean.

One annoyance this material has more than the other types is its breathability. If your wearing shorts, the back of your legs may stick to the chair.

Vinyl

Usually found on most budget office chairs, its feel is more similar to leather but often less expensive. Most Vinyl covers are also popular and are easier to clean and disposable.

Plastic

Mostly used in the armrest, casters, and cover parts of office chairs. If you’re using a plastic only chair for your workstation… you should choose your chair wisely.

How Are Office Chairs Made? Research & Development

Office Chairs | How Its Made

Seat Base

Back Seat

Casters

Armrests

Headrest

Office Chairs | Research & Development

Reason being that most people rest in one to two sitting portions.

The Future of Ergonomic Office Sitting

wearable chairs supporting works from factories, labs, and assembly lines

10 Different Types of Office Chairs

We dove deep into the difference between standing and sitting desk and the best practices around both workstations.

The Different Types of Upholstery (Materials) Used To Cover An Office Chair

Fabric

Mesh

Leather

Vinyl

Plastic

Related Questions

Cost of Research and Development.

Durability Has a Fixed Price; You Get What You Pay For!

More Features Will Add Extra Cost.

The Finish You Choose Significantly Affects The Price.

Even though there are some wooden office chairs and wood-armrest appear to be common.

SOURCES

Claude

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